About a year and a half ago, my 10 year old son spent a day with me in my woodshop. He wanted a box to hold some of his treasures and asked if I would build it for him. Instead, I suggested that I help him build it and he agreed. He'd spent some time there before, mostly sanding or using basic hand tools and I though this would be a good time to see just how much of the process he could handle by himself.
He wasn't ready for most power tools, so the design had to take that into account. I cut the blanks, the groove for the bottom and the rabbits on the front & back and tried to let him do as much of the rest as possible. We spent some time selecting the boards to use and then set out to build the box. Here's what he did:
1. Setting the fence - He set the distance between the fence and the blade so I could rip the sides to the height we wanted.
2. Marking the sides - We had selected specific boards for their grain pattern, and wanted to be sure they were in the right order when assembled.
3. Cleaning-up the rabbits with a chisel - Jake really liked chiseling. A rabbit, as you can see, is an L-shaped cut in the end of a board.
4. Pre-sanding - He really liked this too. It's a lot easier to sand pieces like this before they're assembled.
5. Dry Assembly - Before a project is glued-up, it's best to do a dry run to be sure everything fits properly. As I recall, Jake found a few mistakes I made which needed fixing.
6. Glue-up - Applying just the right amount to hold, but not so much that you get a lot of "squeeze out".
7. Clamping - Clamping takes some practice, so I jumped in and assisted with this step.
8. Cutting dowels - Using the hand saw is one of his favorite things to do in the shop.
9. Dowel layout - Keeping the spacing even will enhance the boxe's appearance.
10. Awling - Is "awling" a word?
11. Drilling the dowel holes - This step was a bit over his head, so we did some 4-hand drilling.
12. Gluing and wacking the dowels
13. Trimming the dowels (a few hours later when the glue had dried)
Well, this is as far as we got that day and I was delighted to see how much Jake was able to do. We chose the wood for the top and later that night, I cut the pieces to size, and glued them up.
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Since that time, the unfinished box has sat on a shelf in my son's room.
So here comes the public humiliation......
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So here comes the public humiliation......
Okay Jake. It's been a year and a half and despite my repeated requests, you haven't finished the box. Now the whole world knows. Don't you feel embarrassed? Do you want everyone in the world to know you don't finish what you start?
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Here's to hoping for a follow-up post - The finished box.